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STRESSPROOF® is made by a patented process which consists of drawing the bar through a special die under heavy draft, then stress relieving it in a precisely controlled furnace.
When Niagara LaSalle developed STRESSPROOF® in 1938, it changed the economics of part production. Because for the first time, users could get an improved wearability without case hardening, strength without heat treating, plus excellent machinability and tool life.
STRESSPROOF® is electro-magnetically tested using eddy currents. Other benefits include resistance to fatigue and stress, balanced working and minimum warpage and distortion. STRESSPROOF® can also be induction hardened, but should be watched for quench cracks.
It is strongly felt that in our modern computer age, uniformity in machinability of a product has become a key factor in improved productivity, and Niagara LaSalle will continue to be responsive to the needs of its customers.
STRESSPROOF not only meets the minimum properties of ASTM A311, but it also has controlled low stresses, reliable machining, and improved surface quality. Result is longer part life with less manufacturing costs.
FACT: THE GRADE 1144 MODIFIED Grade AISI 1144 was originated by the LaSalle Steel Company in the mid-1930's for the purpose of making STRESSPROOF.
FACT: THE PATENT The original patent for STRESSPROOF, "the steel product and method of manufacture", was based on cold drawing with heavy drafts, i.e., higher-than-normal drafts. This was followed by the highest temperature stress relieving treatment possible to obtain a combination of properties… strength, wear resistance, minimum warpage, and excellent machinability.
FACT: HIGH TEMPERATURE STRESS RELIEVING The importance of high temperature stress relieving to obtain maximum ductility, minimum warpage and excellent machinability is a major part of the original patent. The stress relieving temperature selection is based on 60 years of experience and thorough documentation.
FACT: PATENTED DRAWING DIES Niagara LaSalle's patented drawing dies have always been the most critical part of producing STRESSPROOF. Therefore, a warpage test is always performed on the first bar drawn through either a new or reground die. Warpage tests are also regularly made as part of a standard quality assurance procedure. Niagara LaSalle is the only mill to use a warpage test. The results then become an integral part of the quality assurance program.
FACT: SURFACE QUALITY To assure surface quality, comparitor or roto bar testing for seams on every order is a part of the STRESSPROOF manufacturing process. To further improve quality, Niagara LaSalle reduced the standard seam depth tolerance for STRESSPROOF from 0.0015 per each 1/16" to 0.0010 per each 1/16". This can mean a savings of 3% in material weight purchased.
FACT: ASTM A311 SPECIFICATION This specification was written in an attempt to cover STRESSPROOF properties. This specification is very broad in that it covers eight grades and four conditions of stress relieved cold drawn bars to meet minimum mechanical property requirements.
FACT: MECHANICAL PROPERTY TESTING Mechanical property (tension) testing at Niagara LaSalle uses the largest sampling plan in the industry. A minimum of one test (tensile, yield, elongation, R/A) is made for every 50,000 lbs. or less. Mechanical property testing is always the final production operation after all processing is completed.
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Mechanical Property
Tests |
1 tension test every
50,000 lbs. or less of same lot for TENSILE, YIELD, ELONGATION/2", R/A |
1 tension test for every
10,000 lbs. or less of same lot for TENSILE, YIELD, EL/2", R/A. If
restraightened, then the same number of tests are again required. |
Seam Depth
Specification |
No
specification |
Maximum seam depth of
0.010 up to 5/8" diameter. Thereafter 0.001 per each 1/16" of diameter, i.e.,
1" dia.-0.016" max. depth of seam. Seams deeper than this are rejectable. This
specification is 33% less than the standard for AISI 1144 grade. |
Magnetic Testing |
No specification |
Every order is inspected
for surface defects with a magnetic or roto bar tester. Seams deeper than that
stated above are rejected. |
Warpage Testing |
No specification |
One warpage test is taken
of first bar produced by a new or reground specialty designed drawing die. If
this test indicates stresses are out of specification, the die is not used. |
Drawing Die
Testing |
No specifications |
An optical comparator
test is made of a mold from each new or reground die measuring the internal
geometry of the die. Routine warpage tests are also conducted throughout the
life of the die. |
| Carbon |
0.40/0.48 |
| Manganese |
1.35/1.65 |
| Phosphorus |
0.040 Max. |
| Sulphur |
0.24/0.33 |
| Silicon |
0.15/0.35 |
| *
AISI 1144 heats to be used for STRESSPROOF® are nitrogen
treated, and contain nitrogen in quantities normally associated with steel
produced by the electric furnace process. |
Tensile Strength |
115,000 psi (Min.) |
Yield Strength |
100,000 psi (Min.) |
Machining
Characteristics |
83% of 1212 |
Elongation |
8% Min. (7% Min. above 3
in.) |
Reduction of Area |
25% Min. (20% Min. above
2 in.) |
MICRO-STRUCTURE |
Pearlite and ferrite |
SIZE RANGE |
Rounds 1/4" through
4-1/2"
Hexagons 1/4" through 2" |
TOLERANCES
(Tolerances, in decimals of an inch, provide for undersize variation only.) |
| Rounds: |
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| 1/4" to 1-1/2" incl. |
0.004" |
| Over 1-1/2" to 2-1/2" incl. |
0.005" |
| Over 2-1/2" to 4 incl. |
0.006" |
| Over 4" to 4-1/2" incl. |
0.007" |
| Hexagons: |
|
| 1/4" to 3/4" incl. |
0.004" |
| Over 3/4" to 1-1/2" incl. |
0.005" |
| Over 1-1/2" to 2" incl. |
0.006" |
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LENGTH |
11'/13' |
FINISH |
- Standard "as drawn" finish is
smooth, Accurate and dark in color.
- Ground and Polished with special
close tolerances available on order.
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EXAMPLE OF USE |
Parts you are now heat
treating from Rc 23 to Rc 30. A uniform material which provides exceptional
quality for Production, maintenance or special machine parts. |
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